1. The Incident
1.1
At about 1045 hours on 24 March 2002, a sailor was electrocuted while handling a portable electric
submersible pump in pumping out cargo hold bilge on board the
dumb steel lighter "WAH LIN", Local Licence No. 21662V,
which was moored near the middle fairway in Yau Ma Tei Typhoon
Shelter. The weather condition on the day of the incident was
rainy. The sailor was sent to Kwong Wah Hospital and later certified
death in the hospital.
1.2
In the incident, the sailor took out a portable electric pump from the accommodation to pump out the
bilge in the cargo hold. As the electrical cable for the pump
was not long enough to reach the bottom of the cargo hold, the
sailor, who had no evidence of having received any electrical
training, extended it by adding an additional length of cable. During the subsequent
bilge pumping operation, the sailor while handling the pump received
an electric shock.
2. Findings
2.1
The original length of the cable was found to have been extended
by an added portion which was connected to the original cable
by two joints. The conductors of individual cores of the cable
at both the joints were connected simply by twisting and the joints
were wrapped with adhesive insulating tapes.
2.2
The color coding of the core wirings of the added cable were different
from those of the original cable as
illustrated in Fig. 1. The 3 core wirings of the added cable were
found to be brown (live), blue (neutral) and yellow/green (earth)
color coding whereas those of the original cable were of red (live),
white (neutral) and green (earth) color coding. The core wirings
of the added length of cable were found incorrectly connected
to the core wirings of the original cable as illustrated in Fig.
1. Because of the wrongly connected core wirings of the added
cable, the live (red) line of the electricity supply at the plug
end was caused to have connected to the casing of the pump, whilst
the neutral (white) and earth (green) lines were connected to
the motor windings. A summary for the overall cable from the plug
to the pump is shown in Table 1 below:
-
| The Pump |
The Plug |
| Motor Winding 1 (Red) |
Neutral (White) |
| Motor winding 2 (White) |
Earth (Green) |
| Pump Case (Green) |
Live (Red) |
With this cable connection, the pump case will
become live when electricity is supplied via the plug. A person
will receive an electric shock when he touches the lived pump
case and an earthed part of the same supply system simultaneously.
2.3
The most probable cause of the accident is incorrect wiring connection
of the added cable. Prior to the incident, the sailor, in performing
the cable extension work for the portable submersible pump, had
connected the electrical wirings incorrectly. This made the pump
case becoming lived when electricity was supplied via the plug.
Subsequently, while handling the pump in the cargo hold in pumping
of bilge and with a wet working environment, the deceased received
an electric shock.
3. The Lessons
3.1
Important lessons should be learnt from this incident :-
-
(i) Joining
the cores of two electric cables simply by twisting and
wrapping with adhesive insulating tapes is liable to cause
electric hazards. Proper connector should be used for connecting
the cables and, in exposed deck, the connector should be
of waterproof type.
(ii) Connecting the cores
of electric cables without properly identifying and matching
individual cores may give rise to wrong connection and the
consequence could prove fatal. Proper care should always
be taken especially when cables of different color coding
are involved.
(iii) Electrical work
should be undertaken by competent electricians.
-
Figure 1: Different color coding of the core wirings between the added cable and the original cable
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